About Computerized Weighbridge System
Weigh Bridge
Is heavy duty platform to weigh loaded trucks and other vehicles. There are two types of bridges:
The Electronic Static Weigh-bridge is made up of a framework of girders adequately reinforced with transverse beams and suitable non-slip top deck with Pit less & Pit type Structure. The entire steel framework is mounted on strain gauge double ended shear beam / Compression Type Load Cells (4, 6, & 8 No's. load Cells) depending on the length of the platform. The shear stress produced by the load is detected by a strain gauge, full bridge circuit and converted into an analog electrical signal. Signal from each load cell is fed to Junction Box. Output from Junction Box is fed to microprocessor based weighbridge Microprocessor based weighbridge Intelligent Terminal. The processing electronics of terminal digitizers the signal from the Junction-box using an ADC, based on time proven quad slope integration technique and weight is registered on LED display.
Features:
- 5 Tf to 100 Tf
- Multicolumn construction
- Hermetically sealed - IP 68
- Complete environmental protection
- Accuracy better than 0.025% of Full Scale Output
- Low profile design
Applications:
- In industries for packing
- Grocery market
- Super markets, oil, grain, pulses
- Tea, coffee, sweets & dry fruits packing
- Food, bakery, hotel, restaurants
Precision Weighing for Heavy Duty ApplicationsEngineered for industrial environments, this computerized weighbridge offers consistently accurate measurements for trucks and cargo up to 100 tons. The fully electronic load cell technology minimizes human error, while robust mild steel construction and a 10 mm thick platform ensure long-lasting performance. Its modular design adapts seamlessly to diverse operational requirements.
Cutting-Edge Data Management and ConnectivityIntegrated with real-time data logging, database support, and automatic ticket printing, the weighbridge streamlines vehicle tracking and invoicing. Connectivity options such as RS232/RS485, USB, and Ethernet facilitate hassle-free integration with existing IT infrastructure. This allows for efficient aggregation, transfer, and analysis of weighing data, meeting modern logistics demands.
Reliable in Multiple EnvironmentsWith an operating range from -10C to +50C and an IP65-rated junction box, the system performs reliably in both outdoor and indoor settings. Suitable for warehouses, logistics parks, and industrial sites, it is designed to endure varying weather conditions and heavy-duty use, ensuring uninterrupted operations throughout the year.
FAQs of Computerized Weighbridge System:
Q: How is the computerized weighbridge system installed, and what site requirements should be considered?
A: Installation involves preparing a stable foundation that matches the platforms size (standard 9m x 3m, customizable as needed). The site should have a steady 220V AC power supply and grounding. Adequate space is required for truck maneuvering, and the location must support safe load cell anchoring. The modular structure allows flexibility during setup.
Q: What are the benefits of digital calibration compared to traditional methods?
A: Digital calibration simplifies the adjustment process, enabling precise settings without manual intervention. Users can perform calibration directly through the systems interface, improving accuracy and reducing maintenance time. This approach ensures consistent performance and minimizes downtime, especially useful for high-traffic industrial environments.
Q: When should routine maintenance or calibration be performed on the weighbridge?
A: Routine maintenance, including calibration, is recommended bi-annually or whenever significant discrepancies in weight readings are noticed. However, the user-friendly digital calibration feature allows for on-demand adjustments. Regular inspections of load cells, platform integrity, and junction box protection ensure optimal performance.
Q: Where is this computerized weighbridge system typically used?
A: This weighbridge is ideal for industrial truck weighing at logistics hubs, warehouses, manufacturing plants, and large-scale freight terminals. Its robust design and high precision make it suitable for outdoor as well as sheltered environments throughout India.
Q: What is the process for data transfer and integration with existing systems?
A: The system supports data export via RS232/RS485, USB, and Ethernet interfaces. Weighing records can be logged in real time and automatically transferred to external databases. The softwares database integration feature allows seamless connection with your facilitys ERP or inventory management systems for centralized data access.
Q: How does the system ensure reliable performance in challenging environmental conditions?
A: Designed for temperatures from -10C to +50C, the system uses an IP65-rated junction box to protect sensitive electronics from dust and moisture. The thick, durable mild steel platform and sturdy frame withstand heavy loads and industrial usage, ensuring consistent operation year-round.